Skip to main content

Contacts

Italy

OMV MACHINERY S.R.L

Lungadige attriraglio 67
I-37124 Verona (VR)
Italy

Phone +39 045 83 94 444
Fax +39 045 83 94 445

Northamerica / Mexico

Polytype America Corp.

600 Ryerson Road
Unit M
Lincoln Park, NJ 07035/USA

Phone +1 201 995 1000
Fax +1 201 995 1080

Asia

Polytype Asia Pacific Co. Ltd.

Wellgrow Industrial Estate
77 Moo 9, Bangna- Trad Road
T. Bangwua, A. Bangpakong
Chachoengsao 24180
Thailand

Phone: +66 38 98 90 45
Fax: +66 38 98 90 55

India

Wifag-Polytype India
Marketing Private Ltd.

304, IIIrd Floor, Tower A, A-40
The Ithum, Sector 62,
Noida-201301, Uttar Pradesh
India

Thermoforming

Products

Extrusion lines

OMV Extruders

OMV Extruders

//polytype OMV Extruders are supplied in a range Ø 45 ÷ 170 mm. They come in four basic models, identified by the rolls diameter: 750, 500, 350, 250 mm. The original, thoroughly tested OMV extruders’screw design for various materials (PP-PS-PET-ABS-Multilayer) is constantly upgraded to fit raw materials’ improvements, so as to achieve optimum quality and throughput.

The combination of both in-house testing and feedback of “in-service” machines has allowed //polytype OMV to develop extruders that both maximise machine efficiency and suit customer requirements.

Today’s extruder is the result of thirty years’ technology and know-how; constant research coupled with rigorous testing programs has made //polytype OMV a world leader in the manufacture of precision extruders for mass production of high quality plastic sheet.

Thermoformers

RM77 REVOLVER

RM77 REVOLVER


WORLD RECORD IN THERMOFORMING

//polytype OMV international patent „revolving mould“ forming technology for highest production and best precision

Forming area: 770 x 480 mm

RM77 “REVOLVER” features a unique, patented “Rotating Mould System” for thermoforming, which allows much longer cooling process at very high speed, especially studied for materials like polyolefins that need longer cooling period. Its forming station and automatic product handling are designed for multiple row moulds, in-line and/or staggered layout.

RM77 is the first machine to break the barrier of 50 cycles per minute with PP cups, a major step forward in thermoforming technology. At its debut in 2016 the machine reached a world-record 174,000 cups per hour, producing Ø71 mm PP drinking cups

Downloads:
F88

F88

F88 - Precision in every situation

The large platen universal thermoformer for shallow products

Forming area: 1280 x 750 mm

F88 is an automatic large-size thermoformer whose special feature is its modular configuration. Available in two different versions:

  • Single-Station/In-Mould-Trimming (punch-and-die moulds), to produce plates, trays and lids in PS, PP, PLA and other biodegradable materials
  • Multi-Station/Separate Trimming (steel-rule cutting moulds or punch-and die moulds), to produce trays, baskets, plates, boxes etc. in PET, PS, PLA and other biodegradable materials

Video: OF88 – Plate and tray thermoformer

Downloads:
F87

F87


F87 – Think big

The ultimate large universal thermoformer

Forming area: 850 x 650 mm

F87 is a fully automatic, electro mechanical driven, thermoforming machine with in-mouId trim, which nullifies shrinkage effects on trim accuracy. It has been designed to process all types of thermopIastic materials.

F87’s forming station and automatic product handling is designed for multiple row moulds, in-line and/or staggered layout. The international patented “vacuum plate" and unloading system, including stacking and counting, provides a labor free handling with high hygienic. The design incorporates the “Smart Drive” and the moving parts in automated product handling are made of Iight weight, durable carbon fibre material, which assures optimized cycle speed with lower production costs.

This machine features a special Rim-Rolling System by compression, an //polytype OMV international patent, that doesn't require further product heating.

Video: F87 – Large-platen Cup Thermoformer

Downloads:
F86

F86


F86 – Two dynamic versions

F86 is a fully automatic electro mechanically driven thermoformer with in-mould trim, which nullifies shrinkage effects on trim accuracy, it has been designed to process all types of thermoformable materials, including polypropylene, and coextruded barrier materials.

This machine is characterized by a special ejection and unloading system (an //polytype OMV international patent) including a guided vacuum plate, 4-station rotary transport wheel, a stacker, a rotary arm and one unloading robot. In addition, the unloading and transfer conveyors have been especially designed for handling shallow products with minimum stacking height and for eliminating "de-nesting" of different product types thanks to the adjustable inclination setting. There is also available space to install optional quality control station, hole-punch station or other in-line operation before stacking and unloading.

//polytype OMV "quick mould change feature" minimizes down time for mould changes. The cutting device is made by eccentrics placed on the upper press (an //polytype OMV international patent).

Video: F86 – Large-platen lid former

Downloads:
E76

E76


E76 – The wild one

//polytype OMV international patent „shuttle mould“ forming technology for higher production requirements

Forming area: 760 x 540 mm

E76 is a fully automatic, electromechanically driven, thermoforming machine with in-mould trim, which nullifies shrinkage effects on trim accuracy. Designed to process all types of thermoplastic and coextruded materials, E76 features the international OMV patent "Shuttle Mould System" which allows cooling 3.5x longer than any conventional machine, particularly suited to materials like polyolefins.

Thanks to the reduced opening stroke of the forming press, this system allows a thermoforming polypropylene cycle speed as high as the polystyrene's one. E76 also features a special Rim-Rolling System by compression, an OMV international patent, that doesn't require further product heating. In addition, it also lets unloading and stacking products of different heights.

Video: E76 – Shuttle Mold Technology

Downloads:
F37

F37


F37 – The smart driver

The medium large universal thermoformer

Forming area: 780 x 420 mm

F37 is a fully automatic, electro mechanically driven, thermoforming machine with in-mould trim, which nullifies shrinkage effects on trim accuracy. Designed to process all types of thermoplastic materials, F37’s forming station and automatic product handling is suitable to multiple row moulds, in-line and/or staggered layout. The international patented "vacuum plate" and unloading system, including stacking and counting, provides automatic and highly hygienic product handling.

F37 features the Smart Drive; moving parts in the automated product handling are made of lightweight, durable carbon composite material, ensuring optimized cycle speed with lower production costs.

This machine incorporates a special Rim-Rolling System by compression, an OMV international patent, that doesn't require further product heating.

Video: F37 – Universal thermoformer

Downloads:
F33

F33

F33 – The speedy one

The swift thermoformer for great many uses

Forming area: 850 x 250 mm

F33 is a fully electrical, in-mould trimming thermoforming machine, designed for multi-row tools.

Flexibility is the keyword for this machine, conceived to process all types of thermoplastic and coextruded materials, independently of type and shape of products. Typical features are its outstanding forming speed and its easy operation. Unique on-board RIM-rolling device available on request.

Video: F33 – The swift thermoformer

Downloads:
F25

F25

F25 – The face former

F25 IML – The IML thermoformer for containers, cups and lids

Forming area: 850 x 250 mm

F25/5 IML-T is a fully electrical, automatic thermoforming machine with forming and cutting operation in one station, able to run IML-T containers and lids. Mould closing and cutting operations are performed through a servo-actuated mechanical toggle system.

F25 – The universal Thermoformer

Forming area: 850 x 250 mm

F25/5 is the latest version of a machine sold all over the world in a large number of units since the 70's: it is a fully automatic, electromechanically driven thermoformer with in-mould trim, which nullifies shrinkage effects on trim accuracy.

Flexibility is the key world for this machine, conceived to process all types of thermoplastic and coextruded material, independently of type and shape of products.

Unique features of the F25/5 is the easy operation and the low level of maintenance required. Its long heating oven allows for production of PP off-line as well as in line, with no preheating and without lowering the cycle speed.

Video: F25 – IML tubs
Video: F25 – T-IML lids

Downloads:

Moulds

OMV Moulds

OMV Moulds

Every mould is entirely designed and manufactured by OMV, from product evaluation to tool design, up to the final test, using high quality materials and the most refined techniques. Every mould is designed to achieve maximum production with highest reliability.

Mould parts are manufactured using a range of state-of-the-art digital controlled machines which allow the production of standard components and perfectly changeable spare parts. All mould parts are checked, whether spares or components of a mould to be later assembled.

Markets

Beverages

Access to affordable, hygienic and safe drinking water, fruit juices, isotonic and other non carbonated liquid nutrition is a predominant need in hot and arid, tropical and subtropical regions throughout the world. A lightweight plastic drinking cup with a lid is a good, low-cost packaging solution with a very convincing appeal. Made out of PET for recycling purposes, where required.

To differentiate the large range of flavors, brands and target groups of such soft drinks, an attractively colored drinking cup has a great impact on first impulse purchases. We offer the most cost-effective decoration method using direct print with dry offset printing machines for this packaging style.

 
The world increasingly dominated by events, happenings and communities and is triggered
by branding as a symbol of membership and support. "Stadium cups" are a good example
of such a need to be addressed.
Dry offset decoration provides very good results at an attractive price for plastic, foam or paper cups.

If premium market positioning and more sophisticated serving are more suitable for your product
or you are looking for containers for carbonated products, take a look at metal packaging beverages.

Technologies

Punch-and-die Thermoforming Technology

OMV Machinery has 60 years of experience in punch-and-die (“match metal”) forming technology. Parts are formed by a male and female mould and trimmed in place. This technology is widely recognized as the most adapt for high quality parts in case of high-shrinking resins. It applies, for instance, to polypropylene-based coffee capsules, portion cups, lids. OMV does not only build the former but also designs and manufactures the whole mould.

Inline Rim Rolling Technology

This technology is unique to OMV thermoformers, thanks to its way of extracting parts from the mould. Parts are delivered to a coining press right after the forming stage, which achieves good lip “rolling” with 100% efficiency. No loss of cups, no stops, no need of separate equipment after the former to rim roll and then re-separate the rolled stacks. Rim Rolling OMV Rim “Rolling” can be applied also to non-round objects such as square / rectangular portion cups and trays.

Video: OMV is back

Inline Extrusion + Thermoforming Technology

OMV is a specialist in turnkey in-line thermoforming solutions for Polypropylene and PP Multilayer parts, which it pioneered in the industry. Having the sheet extruded and directly fed to the former allows for the highest process control to achieve the best wall distribution, rim flatness, and precision in critical points of the parts. At the same time, inline systems eliminate the need to stock sheet, handle scrap “sheet skeletons” and provide substantial energy savings.

Tech Center

OMV offers a full-fledged Tech Center to try new designs and/or new resins. With a small investment, parts can be thermoformed and tested in OMV’s Tech Center before committing CapEx to buy the whole equipment. The complete service includes design-to-thermoforming and manufacturing of a test cavity, installation and test-runs on a dedicated pilot line as well as small modifications (e.g. to inserts) to zero-in the design to target.

Customer Service

Sales Contacts

Norbert Hufnagl
Sales Manager
Direct: +39 045 8394 266
Mobile: +43 (664) 5269 955

Claudio Menini
Sales Manager
Direct: +39 045 8394 273
Mobile: +39 366 961 5760

Jeffrey W. Smith
Sales Manager
Phone: +1 201-962-9634
Mobile: +1 201-848-2782
Fax: +1 201-962 9635

Antonio Staffoni
CEO
Direct: +39 045 8394 263
Mobile: +39 366 789 8734

Hotline & Remote

Our customer service specialists are at your disposal to maintain your machines at the highest level of productivity throughout their lifetime.

Fabio Sorio
Technical Service
Tel. +39 045 8394 233

Enrico Marcon
Technical Service
Tel. +39 045 8394 233

Our Location

OMV MACHINERY S.R.L.

Lungadige Attiraglio 67
37124 Parona - Verona/ITALY

Tel. +39 045 8394 444
Fax. +39 045 8394 445

How to find us in Verona

By flight:
Land in Verona airport (VRN); alternatively: Bergamo Orio al Serio (BGY) or Venice Marco Polo (VCE) From Verona airport you can take a Taxi to OMV (Costs: 35-40 EUR)

By train:
Verona can most conveniently be reached from the main stations in Milan, Bergamo, Venice or Bologna. Direct trains are frequently available from each of these stations. The ride takes about:
From Milano Centrale: 1h 45min
From Bergamo: 1h 30min
From Venice: about 1h From Bologna: about 2h
Exact departing and arrival times can be found at the web site of Trenitalia.
From the train station in Verona you can take a Taxi to OMV (Costs: 15-20 EUR)

By car:
From the A4 (Milano Venezia): Exit at VERONA SUD.
From the A22 (Brennero-Modena): Exit at VERONA NORD.

Downloads